Fagen aikace-aikace da haɓaka bugu na 3D na titanium alloy

Titanium yana ɗaya daga cikin ƙarfe da aka fi amfani da shi a masana'antar ƙari kuma ana amfani da shi a fannin jiragen sama, kayan aikin maye gurbin haɗin gwiwa da na tiyata, firam ɗin tsere da kekuna, kayan lantarki da sauran kayayyakin aiki masu inganci. Masana'antu daban-daban suna daraja ƙarfen titanium da titanium saboda ƙarfin injinansu mai girma, rabon ƙarfi-da-nauyi, da kuma juriyar tsatsa fiye da bakin ƙarfe. Amfani da wannan kayan zai iya sa rokoki da jiragen sama su yi sauƙi, ta haka ne za a adana mai da kuma ƙara ƙarfin aiki. Haka kuma ana iya amfani da shi don yin na'urorin lantarki masu sauƙi kamar wayoyin komai da ruwanka da gilashin VR, da kuma a cikin dashen likita. Bugu da ƙari, lokacin da aka haɗa kaddarorin titanium tare da ƙwarewar musamman ta bugu na 3D, fa'idodin za su fi bayyana. Don haka, menene takamaiman amfani da titanium da aka buga na 3D? Menene titanium gama gari? Firintas a kasuwa?

△ sassan titanium da aka buga 3D

Haɗaɗɗun ƙugu daga GE Additive, ruwan fanka daga Sciaky, ƙarshen roka daga Arcam Darker, abubuwan da ke cikin titanium lattice daga 3D Systems, stents na titanium daga EOS, dashen kashin baya na tiyata daga Zenith Tecnica

Bugawa ta 3D Yana ba da damar ƙera titanium mai inganci yayin da yake rage sharar kayan masarufi. A matsayin fasahar ƙari, bugu na ƙarfe na 3D yawanci yana amfani da kayan da ake buƙata kawai don gina ɓangaren, tare da ƙaramin adadin kayan tallafi. Buga 3D kuma yana ba da damar ƙira masu rikitarwa, kamar tashoshi na ciki da sassan da aka cika da ramuka ko lattice don rage nauyi, waɗanda ba za a iya yi da kowace hanyar ƙera ba. Saboda babu molds ko kayan aiki, bugu na titanium na 3D na iya ƙirƙirar sassa na musamman kamar dashen da aka yi wa majiyyaci, samfura, da kayan aikin bincike. Akwai misalai marasa adadi na titanium na bugawa na 3D don haɓaka masana'antu, kiwon lafiya, binciken sararin samaniya da ƙari.

Amfani da 3D na bugu na titanium alloy

△A shekarar 2023, Panerai ta fitar da Submersible S Brabus PAM01283 wanda aka sanya masa akwatin titanium mai siffar 3D. Hoton da ke hannun dama ya nuna cewa Holthinrichs Deconstructed ya ƙaddamar da agogon titanium na farko mai siffar 3D.

An riga an yi amfani da bugun Titanium 3D sosai don samar da kayayyaki iri-iri kamar na'urorin likitanci, kekunan aiki, agogon alfarma da na'urorin lantarki na masu amfani da su, tare da fatan samar da kayayyaki masu sauƙi amma masu ƙarfi ta hanyar ƙira mai ƙirƙira, waɗanda galibi ake keɓance su da kansu.

● Samfuran da aka daidaita da kayayyakin lantarki

Bugawa ta 3D na iya samar da sassan titanium masu siriri sosai, masu rikitarwa, waɗanda galibi ana amfani da su don yin akwatunan agogo, kamar agogon Panerai da Holthinrichs da aka nuna a sama. An ce akwatunan agogon titanium suma za su kasance wani ɓangare na Apple Watch Ultra.

△ Murfin jujjuyawar ƙarfe mai ƙarfe na titanium mai 3D wanda aka yi amfani da shi a cikin wayar salula ta Honor Magic V2 mai naɗewa ta 2023

A shekarar 2023, kamfanin kera wayoyin komai da ruwanka Honor ya ƙaddamar da sabon Magic V2 mai naɗewa, wanda ke ɗauke da murfin canza launin titanium mai 3D wanda ya fi sauƙi kuma ya fi ƙarfin 150% fiye da na baya na aluminum. Honor ya ce wannan ƙaramin kayan titanium, wanda za a iya buga shi da 3D a cikin dubban dubbai, shine mabuɗin dorewar samfurin da kuma naɗewa da buɗewa mai santsi.

● Dashen hakori da na likitanci

△ Tsarin dashen titanium mai siffar 3D na American Orthofix Medical Construx Mimi Ti Spacer System ya samu amincewar hukumar FDA ta Amurka a shekarar 2021.

A fannin likitanci, dashen titanium da aka buga ta hanyar 3D ya yi nasara a aikace-aikacen kashin baya, kwatangwalo, gwiwa, da kuma gaɓɓai saboda yadda ƙarfen ke da alaƙa da halittu da kuma kyawawan halayen injiniya, tare da ikon buga 3D na musamman a cikin sifofi masu ramuka (don haka yana ba da damar haɗakar ƙwayoyin halitta) da kuma keɓance taro don samun sakamako mafi kyau ga marasa lafiya. Dashen titanium da aka buga ta hanyar 3D yana samun amincewa da buƙata ta doka. Tunda yawancin dashen likitanci ana yin su ne don rufe adadi mai yawa na mutane masu irin wannan yanayin, ba su dace da kowa ba. Mutane masu cututtuka marasa wuya galibi ba a cire su ba. Yanzu, tare da buga 3D, yana yiwuwa a samar da dashen da aka tsara musamman ga marasa lafiya.

A shekarar 2023, wani likitan tiyata a Burtaniya ya yi tiyatar wuyan hannu guda hudu a rana ɗaya, ta amfani da faranti na titanium da aka buga da 3D na musamman ga majiyyaci don gyara raunin wuyan hannu da ya karye a baya. Dr Akshay Malhotra, ƙwararren likitan ƙashi kuma gubar asibiti don hannuwa da wuyan hannu, ya ce: "Da zarar an kammala wannan tsari, ana buga faranti na musamman ta amfani da foda na titanium, sannan a gwada su, a aika su zuwa Burtaniya sannan a yi musu allurar rigakafi a Asibitin Gundumar don shirin tiyata."

△Sukuran titanium na CoreLink masu 3D da aka buga suna da tsari mai ramuka wanda ke haɓaka ci gaban ƙashi, da kuma sabbin haɗin gwiwar titanium na FingerKit Consortium na musamman ga marasa lafiya.

Likitoci a Asibitin Manipal da ke Indiya sun yi amfani da sinadarin titanium mai siffar 3D lokacin da suka yi wa wani majiyyaci da ke fama da cutar kansa wanda ciwonsa ke lalata ƙirjinsa a shekarar 2022 magani. Gabaɗaya, dashen irin wannan girman zai yi wa jikin ɗan adam nauyi, amma saboda titanium yana da sauƙi kuma yana da ƙarfi sosai, yana da nauyin ƙasa da gram 250, ya dace da buga dashen a cikin jiki. Godiya ga nasarar dashen 3D da aka buga, majiyyacin ya murmure gaba ɗaya kuma ya sami damar komawa rayuwarsa ta yau da kullun ba tare da dogaro da na'urori na waje don taimaka masa numfashi ba.

△Ta hanyar buga titanium 3D, Angel Cycle Works ta sami damar rage nauyi sosai da kuma inganta ƙirar sabuwar keken Heaven.

Ana amfani da titanium mai buga 3D a cikin kekunan aiki na yau. Ana amfani da titanium a cikin cranks, birki levers, tushe, derailleur rataye, har ma da cikakkun firam. Titanium yana da ƙarfi kamar aluminum kuma yana da sauƙi kamar carbon fiber, ba tare da matsalolin dorewa na carbon fiber ba. Kamfanin kera kekuna Carbon Wasp ya bayyana dalilin da yasa yake barin aluminum da carbon fiber don fifita amfani da titanium da aka buga 3D don gina sabbin kayan crank na baya-bayan nan. Carbon Wasp ya ce: "Mun fito da hanyoyi daban-daban na ƙirƙira don manne crank a kan shaft ɗin gearbox ba tare da matse carbon fiber ba, amma akwai buƙatar wasu kayan saka ƙarfe koyaushe, kuma manne abubuwan da aka saka a cikin carbon fiber zai sami matsaloli. Ga tambayoyi marasa iyaka. Bayan wasu samfura, Carbon Wasp ya gano cewa crank ɗin titanium mai cike da layi mai 3D yana da sauƙi kamar carbon amma yana da ƙarfi a wurare masu saurin tasiri. Har yanzu muna tunanin carbon fiber shine mafi kyau ga wasu amfani da yawa. kayan aiki, gami da firam ɗin, amma muna aiki akan wasu sassan titanium."

Da yake magana game da cikakkun firam ɗin, kamfanin kera kekuna Angel Cycle Works ya ce 3D ya buga firam ɗin titanium a cikin wani abu mai sauƙi, wanda ke rage daƙiƙa masu mahimmanci daga lokacin tsere kuma yana ba da damar sabbin ƙira. Sabon babban kekunan sa, mai suna Heaven, ya fi sauƙi gram 400 fiye da sigar da ta gabata. Wani firam ɗin ƙarfe mai titanium da Pilot ya ƙaddamar a wannan shekarar ana kiransa Pilot Seiren. Firam ɗin kekunan hanya gaba ɗaya an buga shi da 3D daga titanium (an raba shi zuwa sassa uku). Kamfanin ya ce titanium ɗin bugawa ta 3D yana ba shi damar keɓance kekunan bisa ga fifikon mai hawa, kuma firam ɗin ba ya buƙatar fenti ko shafi.

Kamfanin kekuna Mythos yana ba wa abokan ciniki nau'ikan sassan titanium da aka buga ta hanyar 3D, gami da waɗannan sandunan riƙewa, yayin da Verve Cycling (dama) ke ba da sabbin cranks na titanium da aka buga ta hanyar 3D.

△GKN Aerospace na shirin ƙara sabon babban injin firinta na titanium 3D a masana'antar ta Texas

△Tunda NASA tana buƙatar guda ɗaya kawai, kayan aikin titanium na bugawa ta 3D don hannun da za a iya amfani da shi a wata sun fi ma'ana fiye da masana'antar gargajiya.

● Masana'antu

Kamfanin kera semiconductor ASML yanzu yana buga 3D maimakon ƙirƙirar tiren ɗaukar titanium (wanda ake amfani da shi wajen samar da wafer), yana adana kashi 64% na kayan aiki kuma yana isar da su cikin sauri. Norsk Titanium, kamfanin kera ƙarin ƙarfe ta amfani da dandamalin adana makamashi (DED), yana buga kilogiram 80 (kimanin fam 176) na preforms masu siffar kusa da net tare da Ti64 don amfani a samar da wafer na semiconductor.

△ An ƙera maƙallin tayoyin ƙarfe na titanium mai siffar 3D wanda Jami'ar Washington ta ƙera

△Fodar titanium

Kamfanoni da dama, ciki har da Virtual Foundry, suna bayar da wayar titanium don ƙirar firam ɗin da aka yi da extruder-based fused deposition modeling (FDM). Kayan yana ɗauke da foda na ƙarfe da aka saka a cikin PLA kuma ana iya buga shi ta amfani da firintocin FDM a yanayin zafi sama da 205 °C. Bayan an sarrafa shi da kuma tace shi, waɗannan filaments na iya samar da sassan ƙarfe waɗanda ke da abun ciki na ƙarfe sama da 90%, wanda hakan ya sa suka dace da yin samfurin.

△Dakin gwaje-gwajen bugu na ƙarfe na Jami'a, Cibiyar Haɗin gwiwa ta Washington don Gudanar da Kayan Duniya da Bincike, tana yin sassa daga titanium

A takaice dai, ci gaban titanium mai buga 3D a nan gaba yana cike da bege kuma zai taka muhimmiyar rawa a fannoni da dama. Ta hanyar ci gaba da kirkire-kirkire na fasaha da fadada aikace-aikace, titanium mai buga 3D zai kawo sassa masu inganci, inganci da dacewa ga al'umma.